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PRODUCTS

Machine automatic flexible circuit KTB-8

Manufacturer: KOTO MAСHINERY CO. LTD
Trademark: Not registered
Code: missing
Brand: none
Model: KTB-8
Serial number: K. KTB.8.000.0.1-01

MAIN TECHNICAL CHARACTERISTICS

Voltage and frequency power supply of 380 V / 50 Hz

rated power 30 kW
Material diameter chain 18-22mm
Step of the chain link 50-130mm
The width of the chain link 48-100mm
Performance 10-20 units/min
Machine dimensions 6200*3400*2100mm
Weight 16580кг
Machine automatic flexible circuit KTB-8 is a multi-modular linear motion machine with numerical control for the manufacture of calibrated round metal round link chains. The manufacturing process chain is performed automatically and is a cycle: feed the rod into the work area - cut fixed length - the bending of element — binding chain — removing a link, etc

The machine is an automatic flexible: the right mechanism, the node of the stepping feed mechanism for wire cutting with two knives, a flexible mechanism, the binding mechanism with the end formulateed, the capture mechanism, the tilting device and the remote control. The tilter is made in the form of a spring-loaded relative to the frame of the rod, mounted in the binding mechanism with the possibility of reciprocating movement and the lever mounted on this rod from its non-working end, wherein the lever arm is spring-loaded relative to the frame and connected with the drive machine.
The machine is used in enterprises for the production of chains otogo, land and sea use. Used for the manufacture of circuits with dimensions of units of material diameters from 18 to 22mm in increments of circuits from 50 to 130 mm, the width of the chain link 48 to 100mm.

Machine IGPS chain quenching-250

Manufacturer: KOTO MAСHINERY CO. LTD
Trademark: Not registered
Code: missing
Serial number:K. IGPS.250.000.0.1

MAIN TECHNICAL CHARACTERISTICS
The voltage and frequency of power supply 380V / 50Hz

Radio frequency band, operating frequency - 9,00-12,00 kHz

The magnetic field dB to 9 dB

The gain - 2 dBi

Rated power 250 kVA
Material diameter chain up To 22mm
Width of chain link 100mm
The voltage of the induction current 1-1300В
The frequency of the induction current 500-frame-12000gts
Machine dimension 2300*1010*2350мм
Weight 1627кг
The machine is used in enterprises for the production chain of mining, land and sea use. Used for hardening circuits with dimensions of units of material diameters up to 22mm, width of chain link up to 100mm.

Machine IGPS chain quenching-250KW machine is nepreryvnolitogo induction hardening.Continuous-sequential induction hardening is applied in the case of a large length of the hardened surface and consists in a heating of the part during the continuous motion of a part relative to the inductor. The surface cooling follows the heating of the Machine tool quenching circuit comprises a quenching machine 1, electric control Cabinet - 2, transformer - 3.

The chain is fed by input drum quenching car,
Served as primary drive star, and then passes through induction heater. Induction heater creates electromagnetic field which it induces in the circuit of the eddy currents, the greatest density of which is surface circuit layer, where most of heat is generated. This heat is proportional to the power supplied to the induction heater, and depends on the frequency of the current, and the speed of the chain set to drive the stars. Through the appropriate selection of power, frequency and time of the action of heat can be produced in the surface layer of different thickness either along the entire cross section of the circuit. After passing through the elements of induction heating, the circuit enters the cooled liquid is poured into the tank of the working machine. Then, chain, lifting drive on the secondary star passes the second induction heater, where the annealing chain. Annealing is necessary to eliminate surface brittleness of the pack, obtained during quenching. After which the chain is fed on the output mechanism.

Machine test circuit KTG-60

Manufacturer: KOTO MAСHINERY CO. LTD
Trademark: Not registered
Code: missing
Serial number: K. KTG.60.000.0.1-042
MAIN TECHNICAL CHARACTERISTICS

Voltage and frequency power supply of 380 V / 50 Hz

Operating force 60 Tons
Test force 0-35 Tons
Rated power 7.5 kW
Dimensions of the machine 7000х520х1150мм
The size of the oil station 1200х720х950мм
The total mass of the machine 3300кг
Machine test circuit KTG-60 is an electronic horizontal test machine. Used to test samples of the chains in tension. The load is served using
hydraulic station (oil station). The machine is equipped with an electronic measuring system, allowing to conduct tests with a given
load.

 

Machine test circuit operates in semi-automatic mode. At one run verifies one piece of a chain length of 6 meters (testing of segments of length more than 6-yards produced in several runs). The chain, after bending, welding and hardening, laid under the top frame of the test trench. End link one side of the selected section of the chain is brought to clamp the fixed part of the fastening chain. Final link second side of the selected section of the circuit starts to clamp the movable part of the fastening chain. Close the protective cover of the test trench. With the help of the control unit in the program the parameters are the load test. After programmirovaniya load test and start the machine, start oil-pumping station, which delivers the set pressure in the hydraulic cylinder. The hydraulic cylinder rod is displaced with a predetermined load and transmits the load to the chain. The electronic load cell mounted in the movable part passes the load data to the control unit. After reaching the set software load, the software sends signals to change the hydraulic power supply on reverse flow, the cylinder rod moves in the opposite direction and weakens the voltage circuit under test cut. If for a given effort gap circuit has not occurred, the circuit is ready for operation. The machine is used in enterprises for the production chain of mining,land and sea use.

 

Machine automatic welding chain KTH-400
Manufacturer: KOTO MAСHINERY CO. LTD
Trademark: Not registered
Code: missing
Brand: none
Model: KTH-400
Serial number: K. KTH.400.000.0.1-015
MAIN TECHNICAL CHARACTERISTICS
The voltage and frequency of power supply 380V / 50Hz
Power transformer 400 kVA
Pressure pneumatic system >= 0.6 MPa
The consumption of cooling water 40L/min
The performance of 10-15 cycles/min
Dimensions of the machine 3500х2100х2940мм
Cabinet sizes power management 600х700х1500мм
The dimensions of the control Cabinet transformer 600х750х1700мм
The total mass of the machine kg 8915,5
Machine automatic welding chain KTH-400 is caesarini automatic, with numerical control, intended for welding round-link chains. Method of welding resistance welding resistance. Tilter and guides special profile makes it possible to weld each link in the chain. Due to the continuous passage of the chain through the machine remain constant electrical conditions of resistance welding that achieve the same weld quality, are excluded conversion, intermediate storage, in-process transportation, which always
there is a danger of contamination of the joints.

Custom machine automatic flexible circuit KTB-8
round-link chain are fed into the automatic welding machine. Programmatically set the welding parameters: size of link, current, welding speed. The chain link is embedded in the support portion of cemeterygates. You run your program. Pneumatic actuator, with two sides, clamp
chain link cheeks of cemeteries and takes the electrodes to the junction of the link. After welding, the pusher takes the ready link with the rail, the tilter delivers the next link at the weld. The machine is used in enterprises for the production chain of mining,land and sea use.

Machine automatic calibration circuit KTJ-55
Manufacturer: KOTO MAСHINERY CO. LTD
Trademark: Not registered
Code: missing
Brand: none
Model: KTJ-55
Serial number: K. KTJ.55.000.0.1-06
Machine automatic calibration circuit KTJ-55 is the correct hydraulic machine with numerical control for machining parts of a circuit pressure to increase the accuracy of the dimensions of the chain links. Has a closed (two-line) NC system.
MAIN TECHNICAL CHARACTERISTICS
The voltage and frequency of power supply 380V / 50Hz
Test load 55 Tons
Material diameter: 18mm chain
Chain pitch 64mm
The performance of 20-25 cycles/min
Dimensions of the machine 2400х1500х2400мм
The size of the oil station 1200х1200х1000мм
Weight of the machine and hydraulic power supply 2896,5 kg

Machine calibration circuit operates in automatic mode. To begin work, using the remote control, the calibration module is translated in the mode of stacking of the circuit. In this mode, the clamping frame is lowered maximally down, the calibration module 1-th level is located in the leftmost position, the calibration module is the final link in the rightmost position, the feed guide is in the initial position. The chain, from left to right, the free end is placed on the clamping frame so that the loose end of the chain rests on the roller output of the calibration module. The chain links fit into the calibration modules of the 1st and end links so that the average chain had minimum overtravel with respect to the perpendicular installation. The remote control sets the calibration program (programmatically set the size of the link, accuracy of calibration, speed calibration action). After programming run the machine. The machine reads the program, the clamping strap moves up and presses the calibrate section of the circuit to guide the flow, after which the chain is driven through a calibration module. Calibration modules manufactured in the size required with minimum tolerances. When passing through the complementary part of the calibration module, if the size of the chain link exceeds the size set by the module, the program reads the load increases on the guide feeder, the machine stops feeding and starts the movement of the calibration modules of the 1st and last link. In areas exceeding the size of the link, the module, when you exceed the link size of the calibration module, the method of shear links, the links of the gauge to the desired size.

Machine check the chain gap WEW-1000B

Manufacturer: KOTO MAСHINERY CO. LTD
Trademark: Not registered
Code: missing
Brand: none
Model: WEW-1000B
Serial number: K. WEW.1000B.000.0.1-030
MAIN TECHNICAL CHARACTERISTICS
The voltage and frequency of power supply 380V / 50Hz
A working force of 100 Tons
Maximum load of 1000 kN
The system of force measuring Digital pressure sensor
Dimensions of the machine 750х600х2300мм
The size of the oil station 1100х750х1000мм
The total mass of the machine 3155кг

The machine is used in enterprises for the production of
chains of mining, land and sea use.

Machine check the chain gap WEW-1000B is vertically electronic testing machine. Used for testing circuit samples to rupture at static modes of loading uniaxial and normal temperature according to standardized test methods of materials (or products) to Russian and foreign standards. The machine is equipped with measuring system, allowing to conduct tests with a given load. The machine is equipped with a computerized control system and measurement provides automatic control of the test process, automatic processing of test results and printing results in the form of minutes and charts. The machine provides the fixation of the maximum value of load applied to the specimen circuit. Software machine provides a view of the Protocol and test chart or any part thereof on the monitor, printing to a printer on a given scale.
Machine check the chain break works in semi-automatic mode. One startup is checked one chain length is not more than 1.5 meters.To check the chain is installed in a test space:the last link of one segment of the tail chain attached to the top zeptowatt mounted on the fixed part of the fastening chain, the last link of the second chain tail attached to the bottom of capesoft chain holder movable part of the fastening chain. The workspace is closed by a protective grid. Using EasyTest 2013 installed on the computer, which is included with the delivery, the command of starting the test. BY sending a request to run the motor. By means of a chain transmission, start rotating beams with tape threaded. The movable part of cemeterygates begins to shift, elongating the chain. Electronic sensors built into the moving part of cemeterygates transmit information about the load ON the computer. Using, the computer displays the monitor data recorded by the sensors during the test shows the maximum load, displays a diagram of the loads. Using a printing device (printer),
included in the scope of delivery, on a paper medium displays the Protocol of the test data with the test results. Thus there is a compulsory verification of the minimum breaking load of the chain.

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